Pesto Turkey Zucchini Stacks

Featured in: Family Comfort Meals

This vibrant dish combines roasted zucchini slices with savory turkey and melted cheese, layered carefully with fresh basil pesto. Grilling creates a crispy outside with a gooey, flavorful inside. Ready in just over 30 minutes, it offers a protein-packed, nutritious option that's both satisfying and easy to prepare. Variations include using gluten-free bread or nut-free pesto for dietary preferences, making these stacks versatile for many tastes.

Updated on Fri, 28 Nov 2025 15:56:00 GMT
Golden-brown Pesto Turkey Zucchini Grilled Cheese Stacks, oozing cheese, a delicious and quick lunch. Save
Golden-brown Pesto Turkey Zucchini Grilled Cheese Stacks, oozing cheese, a delicious and quick lunch. | pumpkinhearth.com

A vibrant and flavorful twist on classic grilled cheese, featuring layers of roasted zucchini, sliced turkey, melty cheese, and fresh pesto, all stacked and grilled for a deliciously gooey, healthy sandwich alternative.

This grilled cheese stack has become a favorite way to enjoy a hearty lunch or dinner with a fresh twist incorporating vegetables and lean protein.

Ingredients

  • Vegetables: 2 medium zucchinis sliced lengthwise into 1/4-inch-thick strips, 1 tablespoon olive oil, salt and freshly ground black pepper to taste
  • Proteins & Dairy: 8 slices deli turkey breast about 200 g, 4 slices provolone cheese or mozzarella or Swiss
  • Spreads & Sauces: 4 tablespoons basil pesto store-bought or homemade
  • Bread: 4 slices sourdough or whole-grain bread
  • Butter: 2 tablespoons unsalted butter softened

Instructions

Step 1:
Preheat oven to 425°F (220°C). Line a baking sheet with parchment paper.
Step 2:
Arrange zucchini slices on the baking sheet. Drizzle with olive oil and season with salt and pepper. Roast for 12 15 minutes flipping halfway until golden and tender.
Step 3:
Spread 1/2 tablespoon of pesto on each bread slice.
Step 4:
To assemble each stack On a bread slice layer roasted zucchini 2 slices of turkey 1 slice of cheese and another drizzle of pesto if desired. Top with a second slice of bread pesto side down.
Step 5:
Lightly butter the outer sides of each sandwich.
Step 6:
Heat a large nonstick skillet or grill pan over medium heat. Grill each stack for 3 4 minutes per side pressing gently until bread is golden and cheese is melted.
Step 7:
Remove from heat let rest 1 minute then slice in half and serve warm.
Layered Pesto Turkey Zucchini Grilled Cheese Stacks, featuring melted cheese and grilled sourdough bread. Save
Layered Pesto Turkey Zucchini Grilled Cheese Stacks, featuring melted cheese and grilled sourdough bread. | pumpkinhearth.com

My family loves gathering around the table to enjoy these grilled cheese stacks especially on busy weeknights when we want something quick yet satisfying.

Notes

Substitute turkey with chicken or make vegetarian by omitting meat and adding extra roasted vegetables. Use gluten-free bread for a gluten-free version. For a nut-free pesto use sunflower seeds or pumpkin seeds. Serve with a simple green salad or tomato soup.

Required Tools

Baking sheet, parchment paper, nonstick skillet or grill pan, spatula, knife

Allergen Information

Contains Wheat (bread), Dairy (cheese, butter), Tree nuts (if pesto contains nuts). For nut or gluten allergies choose appropriate bread and nut-free pesto. Always check ingredient labels.

Savory Pesto Turkey Zucchini Grilled Cheese Stacks with roasted zucchini, perfect for a hearty meal. Save
Savory Pesto Turkey Zucchini Grilled Cheese Stacks with roasted zucchini, perfect for a hearty meal. | pumpkinhearth.com

A perfect balance of flavors and textures that will quickly become a go-to recipe in your meal rotation.

Recipe Q&A

What is the best way to roast zucchini for these stacks?

Slice zucchini lengthwise about 1/4 inch thick, toss with olive oil, salt, and pepper, then roast at 425°F for 12-15 minutes until tender and golden, flipping halfway through for even cooking.

Can I substitute turkey with other proteins?

Yes, chicken works well as a substitute. You can also omit meat and add extra roasted vegetables for a vegetarian option.

How do I avoid nuts in the pesto spread?

Use nut-free pesto versions made from sunflower or pumpkin seeds instead of traditional pine nuts to maintain flavor without allergens.

What kind of cheese melts best for these stacks?

Provolone, mozzarella, or Swiss cheeses melt beautifully, providing a gooey texture that complements the other ingredients.

Is it possible to make this dish gluten-free?

Absolutely, substitute sourdough or whole-grain bread with your preferred gluten-free bread to suit dietary needs.

How long should I grill the stacks to achieve a crispy crust?

Grill each side for 3-4 minutes over medium heat while gently pressing until bread turns golden and cheese melts throughout.

Pesto Turkey Zucchini Stacks

Delicious stacks featuring roasted zucchini, turkey slices, melted cheese, and fresh basil pesto grilled crisp.

Prep duration
15 min
Time to cook
20 min
Time required
35 min
Created by Sarah Coleman


Skill required Easy

Cuisine origin American

Portions 4 Serves

Dietary info None specified

What you'll need

Vegetables

01 2 medium zucchinis, sliced lengthwise into 1/4-inch-thick strips
02 1 tablespoon olive oil
03 Salt and freshly ground black pepper, to taste

Proteins & Dairy

01 8 slices deli turkey breast (about 7 oz)
02 4 slices provolone cheese (or mozzarella or Swiss)

Spreads & Sauces

01 4 tablespoons basil pesto (store-bought or homemade)

Bread

01 4 slices sourdough or whole-grain bread

Butter

01 2 tablespoons unsalted butter, softened

Directions

Step 01

Preheat oven: Preheat oven to 425°F. Line a baking sheet with parchment paper.

Step 02

Roast zucchini: Arrange zucchini slices on the baking sheet, drizzle with olive oil, season with salt and pepper, and roast for 12–15 minutes, flipping halfway, until golden and tender.

Step 03

Prepare bread with pesto: Spread 1/2 tablespoon of basil pesto evenly on each slice of bread.

Step 04

Assemble stacks: On each bread slice, layer roasted zucchini, 2 slices of turkey, 1 slice of cheese, and an optional additional drizzle of pesto. Top with a second slice of bread, pesto side down.

Step 05

Butter sandwich exteriors: Lightly butter the outer sides of each sandwich.

Step 06

Grill stacks: Heat a large nonstick skillet or grill pan over medium heat. Grill each sandwich for 3 to 4 minutes per side, pressing gently, until the bread is golden and the cheese has melted.

Step 07

Rest and serve: Remove from heat, allow to rest for 1 minute, then slice in half and serve warm.

Gear Needed

  • Baking sheet
  • Parchment paper
  • Nonstick skillet or grill pan
  • Spatula
  • Knife

Allergy warning

Read over each ingredient for allergies and check with your doctor when uncertain.
  • Contains wheat (bread), dairy (cheese and butter), and tree nuts if pesto is prepared with nuts. Select nut-free pesto and appropriate bread for allergen-sensitive diets.

Nutrition details per portion

This is for reference only. Contact your healthcare provider about any concerns.
  • Calorie count: 370
  • Fat content: 20 g
  • Carbohydrate: 28 g
  • Proteins: 20 g